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Rod tangling is a problem that should be avoided by using straight rods. Rods < 6 meters are generally never straight. Rods should be 152mm shorter than mill length. Rod life is maximized of rod lengthtomill diameter is maintained between to Rods wear unequally with thin rod formed at the feed end and forming an elliptical shape.
See this useful summary Table of Bond Work Index by Minerals. For any circuit, whether a crushing circuit, a rod mill, or a closed ball mill circuit, the Work Index always means the equivalent amount of energy to reduce one ton of the ore from a very large size to 100 um.
Comparison of UCS to Bond Work Indices Alex Doll, Alex G Doll Consulting Ltd, Edmonton, Canada Derek Barratt, DJB Consultants Inc, North Vancouver, Canada Ken Wood, Fluor Mining Minerals, Vancouver, Canada Abstract Unconfined Compressive Strength (UCS) is a commonly used rockmass strength measurement used by
stage ball mills, rod mills or AG/SAG mills when calculating power according to the Bond Third Theory method. Rod mill and AG/SAG mill products are similar and tend to be not as steep as a slope when plotted on loglog paper. This is because the particle size distribution (PSD), these mills
Bond Work Index Tests. Grinding Solutions offers a range of Bond Work Index Testing from crushability and abrasion to ball and rod mills. For more information on the tests please see below: Bond Low Energy Impact Test. The Bond LowEnergy Impact test can be used to determine the Crusher Work index (CWi), also known as the Impact Work Index.
This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation application methods are used to process <1/2″ ore samples in a Ball Mill using a standard ball charge. Below describes in general terms the Bond Work Index Procedure used by a Professional Metallurgical Testing Laboratory.
The ore fed to a rod mill has a Bond Work Index of kWht1. The p80 of feed to the mill is cm and the p80 of the product from the mill is Calculate the work required to grind the ore to the product size as well as the reduction ratio.
The standard Bond Rod Mill Work Index test procedure is firstly to stage crush the feed to pass mm, and size a representative sample. The test then involves a series of batch grinds in a standard Bond rod mill. A Bond rod mill is by, with wave liners (of a form described by Bond), which runs at 40rpm and tilts as described below.
Reduction Ratio in Rod Mills. The reduction ratio, R, in rod mills varies from 2 and 20 depending on the characteristics of the ore. The usual reduction ratio is about 8. According to Bond, the reduction ratio is a function of length and diameter of the mill.
The Bond Index conforming rod charge consists of: 6 rods of " diameter and 21" length; 2 rods of " diameter and 21" length; The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a waveshaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill.
A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample Requirements: A minimum of 10 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus mm, as required for the Bond Ball Mill Work Index test feed.
USING THE SMC TEST® TO PREDICT COMMINUTION CIRCUIT PERFORMANCE ... which in conjunction with the Bond ball work index test, enable the prediction of the specific energy of comminution circuits where such circuits include combinations of any of the following equipment: AG and SAG mills Ball mills Rod mills Crushers High Pressure Grinding Rolls ...
Bond Index Ball and Rod Mills for sale online. Check out our prices. Laboratory Supplies, Sample Preparation and Mining Supplies
The Bond rod mill grindability test is a widely used tool to estimate the response of ores to rod milling. However, the mass of ore required to conduct the test, which can typically vary from about 8 to as much as 20 kg, may represent a challenge when sample availability is critical.
The Titan Bond Work Index Rod Mill is onepiece cast construction with integral wave liners of a form described by Bond. This mill is used to perform the necessary metallurgical testing to determine the grinding characteristics of ores and power requirements for operating productionsize rod mills.
The Bond rodmill work index is used in conjunction with Bond''s third theory of comminution to merely calculate net energy requirements for sizing rodmills. This test was originally developed in the mid 1930s by Bond.
The Bond rod mill work index is used to calculate the power requirement to grind from ~½" to about 14 mesh. The test has been mainly used for the design of rod mills or primary ball mills, but it can also be used along with the other Bond tests (BWI and CWI) for SAG mill design using semiempirical relationship [5]. bOnd lOwenerGy imPAct teSt
Oct 03, 2015· The Titan Bond Work Index Rod Mill is onepiece cast construction with integral wave liners of a form described by Bond. This mill is used to perform the necessary metallurgical testing to determine the grinding characteristics of ores and power requirements for operating productionsize rod mills.
This test determines the Bond Rod Mill Work Index, which can be used with Bond''s Third Theory of Comminution to calculate net power requirements of sizing rod mills. The test is a closedcircuit, dry grindability test, is run in a standard rod mill, and can be performed at sizes ranging from mm to .
Comparison of Ore Hardness Measurements for Grinding Mill Design for the Tenke Project John Starkey1, ... • Bond Rod Mill Work Index • Bond Abrasion • Specific Gravity, 2 methods ... pinion energy for rod and ball mills but not for SAG mills.
<100 poor =Bond Standard >100 good 7 Bond Standard Circuit: No Correction Factors • Crushing in closed circuit with screens ead of rod milling to 16 mm • Wet, open circuit rod milling to 1mm • Wet, closed circuit ball milling to final P80 • m inside diameter mills 8
Bond Rod Mill Grindability Test. The test determines the Bond Rod Mill Work Index which is used with Bond''s Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied. The test is a closedcircuit dry grindability test performed in a standard rod mill.
The design of rod and ball mills is still carried out with the Bond ball mill and rod mill grindability tests. As discussed earlier in this paper, it is important in this case to match the reduction size of the test to that desired from the industrial mill. As such, primary ball mills should be designed with the rod mill work index, and single ...
Relationships between comminution J energy and product, determination of the work index for ball and rod mills in 1952 and modified it in 1961 The standard Bond ball mill grindability test is a closed circuit dry grinding test with a 250% circulating load The standard procedural outline of the test is stated in (Bond) 1961 The work index for a ball mill, Wi, is then calculated from the ...
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